Solid carbide end mills by Karnasch - for milling with increased process reliability

The high speed cutting CNC milling tools in premium quality for machining of metal, aluminum, copper, steel, titanium, stainless steel, graphite, GRP/CRP and plastics. 

Karnasch's product range of CNC milling tools represents one of the world's largest range of milling tools.

Karnasch solid carbide end mills fulfill the narrowest production tolerances (e.g. diameter tolerances from 0/-0.010 mm, radius tolerances from +/-0.002 mm and concentricity tolerances from 0.002 mm) for a consistently high quality, top results and process reliability at diameters from 0.05 mm.

The range of Karnasch end mills includes solid carbide end mills, solid carbide finishing cutters, solid carbide circumference milling cutters, solid carbide slot cutters, solid carbide deburrer and solid carbide roughing cutters for machining of all materials. They are available in numerous diameters, drill depths and designs (end mills cylindrical, end mills ball nose, end mills corner radius, one-tooth end mills, multiple-tooth end mills, micro end mills and rounding cutters), available in stock.

1

Aluminum/copper
machining

2

Graphite
machining

3

Hardened steel
>55 HRC
machining

4

Steel 55 HRC
machining

5

Stainless steel
machining

6

Titanium
machining

7

GRP/CRP
machining

8

Plastics
machining

Solid carbide end mills for machining of aluminum and copper

  • Solid carbide end mills from Ø 0.05 mm
  • Narrowest production tolerances
  • Special geometry for aluminum and copper
  • Extremely hard and thin coating ( < 0.7µ )

Solid carbide end mills for machining of graphite

  • Solid carbide end mills from Ø 0.1 mm
  • Narrowest production tolerances
  • 100% control of tools
  • Droplet-free nanocrystalline diamond coating

Solid carbide end mills for machining of hardened steel >55 HRC

  • Solid carbide end mills from Ø 0.1 mm
  • Narrowest production tolerances
  • Droplet-free coating
  • Specially adjusted edge preparation

Solid carbide end mills for machining of hardened steel < 55 HRC

  • Solid carbide end mills from Ø 0.1 mm
  • Narrowest production tolerances
  • Special geometry for steel < 55 HRC
  • Specially adjusted edge preparation

Solid carbide end mills for machining of stainless steel

  • Solid carbide end mills (high speed cutting) from Ø 0.1
  • Special tool coatings
  • Patented cutting geometry

Solid carbide end mills for machining of titanium

  • Solid carbide end mills (high speed cutting) from Ø 0.1
  • Special geometry for titanium
  • Narrowest production tolerances

Solid carbide end mills for machining of GRP/CRP

  • Solid carbide end mills (high speed cutting) from Ø 0.05 mm
  • Adjusted geometry for composite machining
  • With and without internal cooling
  • Narrowest production tolerances

Solid carbide end mills for machining of plastics

  • Solid carbide end mills (high speed cutting) from Ø 0.05 mm
  • Narrowest production tolerances
  • Extremely hard and thin coating ( < 0.7µ )
  • Lapped or polished edge

customized solutions manufactured according to your wishes

Karnasch custom-made solid carbide end mills

Karnasch Professional Tools provides the opportunity to manufacture custom-made tools according to your wishes. A team of experienced engineers is on hand with help and advice for you. 

Contact us
Karnasch Sonderanfertigungen

Solid carbide end mills for a maximum level of precision and no-holds-barred tool lives

Particularly for metalworking and machining of aluminum, copper, GRP/CRP and graphite (for example for milling in mold and machine construction as well as in tool, automobile and aircraft manufacture) Karnasch Professional Tools offers a wide range of high performance end mills for slot milling, finish cutting, deburring, rough cutting, trochoidal milling, profile milling and circumference milling. 

 

 

 

Karnasch is your reliable partner for milling tools with highest performance in small-series as well as serial productions. The tool geometries and coatings are all adjusted to the materials, which promises optimal processing results. Our solid carbide end mills provide high-precision results, while you gain a competitive advantage. 

learn more about karnasch end mills

End mills - types of cutting edges
 
  1. End mills cylindrical
  2. End mills ball nose
  3. End mills corner radius
  4. End mills one-tooth
  5. End mills rounding cutter
  6. End mills toric
End mills - applications
 
  1. Slot cutter
  2. Finishing cutter
  3. Circumference milling cutter
  4. Roughing cutter
  5. Profile milling cutter
  6. Copy milling cutter
  7. Trochoidal cutter
  8. Mirror finish milling cutter
  9. Deburring cutter

karnasch solid carbide end mills – specialized for your branch





Karnasch solid carbide end mills

Composite tools

Discover Karnasch high speed cutting composite tools for milling, drilling, threading, deburring, countersinking and sawing.

The range of composite tools includes solid carbide end mills, CVD end mills, PCD end mills, MCD end mills as well as solid carbide drills, PCD drills, spade drills and PCD saw blades.

Karnasch composite tools

Karnasch solid carbide end mills

Graphite tools

Discover Karnasch graphite tools for milling, drilling, threading and deburring.

The range of graphite tools includes solid carbide end mills, solid carbide drills, solid carbide deburrer, solid carbide thread mills and solid carbide whirling thread cutters.

Karnasch graphite tools

Karnasch solid carbide end mills

Dental tools

Discover Karnasch high speed cutting dental tools for milling, drilling and threading in cobalt-chrome, zirconium,e-max, titanium, PMMA and wax.

The range of Karnasch dental tools includes solid carbide end mills, solid carbide drills and solid carbide whirling thread cutters.

 

Karnasch dental tools

solid carbide end mills product overview





Karnasch solid carbide milling tools

Slot cutter

The most frequently applied end mill in metalworking: solid carbide slot cutter for the production of grooves and slots, from Ø 0.05 mm.

Karnasch solid carbide milling tools

Finishing cutter

Solid carbide finishing cutter for burr-free finish cutting. Sharp-edged, with corner radius and as ball nose end mills, with various coatings and available with up to ten cutting edges.

Karnasch solid carbide milling tools

Circumference milling cutter

Solid carbide circumference milling cutter for best results in finishing processes. Available for a broad spectrum of different materials. 

Karnasch solid carbide milling tools

Roughing cutter

Solid carbide roughing cutter for a high material removal in machining processes. Available with two to eight milling blades and diameters from 3 mm.

Karnasch solid carbide milling tools

Profile milling cutter

High performance profile milling cutter by Karnasch are available in diameter ranges from 0.5 mm up to 10 mm, with radii from 0.1 mm up to 6 mm. 

Karnasch solid carbide milling tools

Copy milling cutter

Solid carbide copy milling cutter for the machining of various materials. Perfect results in copy milling, with diameters from 0.05 mm.

Karnasch solid carbide milling tools

Trochoidal cutter

Solid carbide trochoidal cutter for 5-axis machining of complex freeform surfaces and complicated tool geometries. For best results with optimized surface finish, with diameters from 1 mm. 

Karnasch solid carbide milling tools

Mirror finish milling cutter

Solid carbide end mills for premium mirror finish. Excellent mirror finish results for numerous materials, with diameters from 1 mm.

Karnasch solid carbide milling tools

Deburrer

Solid carbide deburring cutter for the removal of sharp edges of materials. Premium deburrer with 45°, 60° and 90°, diameter range from 0.5 mm.

More products in our online shop

 Karnasch solid carbide end mills in detail



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Engineering tolerances

Highest precision

Narrow production tolerances with micrometer accuracy in mold, concentricity and diameter (radius tolerances from +/-0.002 mm, concentricity tolerances from 0.002 mm und diameter tolerances from 0 / -0.010 mm).

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Finishing

Modern coatings

Karnasch solid carbide end mills are available with heat-resisting high performance coatings for longer tool lives. All solid carbide end mill coatings are adjusted to the tool materials.

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Diameter range

From 0.05 mm to 20 mm

Karnasch Professional Tools provides one of the most comprehensive ranges of tools with nearly unique diameters, from micro tools to large dimensions, available in stock.

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Product characteristics

Premium quality

Tools by Karnasch are manufactured with extraordinary diligence and undergo expansive verification processes for quality assurance. 


KARNASCH INTERNAL COOLING

Drills with internal cooling for optimal cooling and lubrication

Maximum resilience for challenging applications.

Karnasch internal cooling guarantees optimal cooling results and presents obvious advantages as compared to external cooling. On the one hand, the cooling of the cutting edge can individually be optimized, with the result that the heat development is considerably reduced. The special power chamber by Karnasch ensures an increased coolant leak - at the same pressure but also at low pressure. On the other hand, Karnasch internal cooling removes the chips more efficiently and improves the overall cutting performance significantly. In addition to higher productivity, Karnasch internal cooling enhances tool lives and prevents premature tool breaking, which in turn leads to considerable cost savings.

Advantages of the Karnasch cooling channel drills

  • Optimal tool life even under highest loads (optimal cooling and lubricating effect)
  • Increased drilling speed
  • Chips are more easily removed from the drilling range

Application videos

Art. 30.6432 Steel (1.1730)

Material:
Steel (1.1730)
Oktagon pocket-milling
Karnasch Art. Nr. 30.6432
Extrem rapid cutter steel < 700 N/mm²

Art. 30.6432 Steel (1.2343 ESU)

Material:
Steel (1.2343 ESU)
Pocket- and groove- rough milling
Karnasch Art. Nr. 30.6432
Extrem rapid cutter steel < 700 N/mm²

Art. 30.6591

Material:
Graphit
Slot milling
Karnasch Art. Nr. 30.6591
Diamond coated roughing end mill, < 7xD cutting depth, HSC

More videos

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